CellPave HD Paver

Heavy-duty, permeable paving system for extreme load applications, fully SuDS-compliant and made from 100% recycled UK polymers.

Description

CellPave HD is a high-strength, permeable paving solution designed for heavy-duty applications where durability, load capacity, and sustainability are essential. Certified by Lloyd’s British to withstand an individual wheel load of 40 tonnes (equivalent to 800 tonnes/m²), CellPave HD is ideal for HGV and coach parking, emergency access routes, highway verge reinforcement, and large civil engineering compounds.

Manufactured in the UK from 100% recycled post-industrial polymers, the system provides a sustainable, cost-effective alternative to concrete and Grasscrete. Its innovative design includes channel cut-outs for improved drainage and nutrient flow, offset interlocked stacking for transport stability, and a high void area that encourages healthy grass growth for a natural aesthetic.

Lightweight and easy to install, CellPave HD requires no specialist tools and can be uplifted and reused, providing long-term, low-maintenance performance. Fully SuDS-compliant when filled with grass or gravel, it supports sustainable drainage while maintaining structural integrity under extreme loads.

Benefits

Exceptional Load Capacity | Certified for 40 tonnes per wheel load, supporting up to 800 tonnes/m²

Sustainable Manufacturing | Made from 100% recycled UK-sourced post-industrial polymers, fully recyclable at end of life

Lightweight & Easy to Install | Each paver weighs 8 kg (33.36 kg/m²), within HSE manual handling limits

Compact Dimensions | 600mm x 400mm x 75mm thick, 4.17 pavers per m²

Efficient Stacking & Shipping | Unique interlocking stacking reduces shipping costs, enabling 75% more pavers per pallet than competitors

SuDS Compliant | Suitable for Sustainable Urban Drainage Systems with gravel or grass infills

Flexible & Durable | Resists cracking under adverse conditions and reduces grass burn-off in hot weather

No Specialist Tools Needed | Simple installation without special equipment or skills

Eco-friendly | Harmless to plants and animals, promotes healthy root growth via unique channel cut-outs 

Channel Cut-Outs | Promote better drainage and nutrient flow between cells

Offset Interlocked Stacking | Ensures pallet stability during transport

Double Stacked / Cross-Bonded Layouts | Possible for enhanced structural integrity

High Void Area | Encourages healthy grass growth for natural aesthetics and function

Applications

HGV, Coach, and Car Parking Areas | Extreme load vehicular access

Emergency Vehicle & Fire Access Routes | Safe and compliant heavy-duty access

Highway Verge Reinforcement | Particularly where HGV overrun occurs

Forklift Loading & Service Yards | Industrial and commercial reinforcement

Civil Engineering Compounds & Contractor Storage Sites | Reusable, durable surface

Sustainable Drainage Systems (SuDS) | Permeable surfaces for flood and runoff management

Technical Specification

Dimensions | 600mm x 400mm
Thickness | 75mm (from top of grip surface)
Wall Thickness | 35mm
Units per m² | 4.17
Internal Cell Size | 104mm x 104mm
Weight per Paver | 8 kg (33.36 kg/m²)
Material | 100% recycled post-industrial polymers
Colour | Dark grey
Pallet Dimensions | 1200mm x 900mm x 1400mm
Pallet Quantity | 120 pavers (28.8 m²)
Pallet Weight | 980 kg

Downloads & Datasheets